Omnicure S2000 Manual



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The OmniCure® S1500 delivers power, control and reliability in an extremely cost-effective, affordable and easy-to-use spot curing system, offering excellent value for the UV adhesive curing of high-volume, automated manufacturing requirements such as microelectronic and optoelectronic manufacturing applications. Similar to the advanced OmniCure® S2000, the OmniCure® S1500 includes the powerful and patented 200 Watt Intelli-Lamp® with a typical with a typical UV lamp life of up to 4,000 hours and a 2,000 hour guarantee. Quick and effective UV adhesive curing is achieved with high UVA irradiance of up to 10W/cm2.

S2000

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Features & Benefits

The OmniCure®S2000 is ideal for automated processes, and is easily integrated into an automated system, minimizing development time. The curing system can be programmed and controlled externally from a PLC, using the 15-pin I/O ports or directly from a PC via serial communication. PC software and commands are included with the system. The OmniCure® Series 2000 is ideal for use with multi-legged High Power Fiber Light Guides to cure multiple sites with a single light source. EXFO also offers single-legged, liquid-filled or fiber Light Guides to suit most customer needs. The OmniCure® S2000 UV Spot Curing System is the most intelligent UV Adhesive, Spot Curing System of its kind for UV assembly manufacturing processes. Innovatively engineered with exceptional control features and optimum power capabilities, the OmniCure® S2000 offers ultimate precision and repeatability for highest quality in both automated and manual adhesive curing applications. Online Library Omnicure S2000 User Manual Systems The OmniCure® S1000, the entry-level system in the OmniCure® Platform, provides excellent versatility in a cost-effective system. Ideal for manual or semi-automated processes, this system contains many features previously found only in higher-priced curing systems. OmniCure® S1000 - Lumen Dynamics. The OmniCure® S2000 internal intensity sensor monitors light output in real time and opens the iris to automatically correct light output within +/-5%, ensuring repeatable and measurable doses of energy every time. Downloadable StepCure® StepCure® software can download a customized multi- phase cure profile directly to the system.

Features

Benefits

Fast Shutter Activation TimeImproved shutter activation latency increasing productivity for high volume manufacturing
Modified PLC LevelProvides trigger signal versatility by selecting either edge or level modes
200W UV lamp technology with 2000 hour lamp life guaranteeLess frequent lamp changes for lower operating costs
Patented Intelli-Lamp® Technology to cool lamp and monitor lamp hoursMaintain optimum operating condition, stable lamp output, longer UV lamp life, accumulated lamp hours
Adjustable light output in 1% incrementsAllows for very precise control of UV lamp output
External PC ControlledBeneficial for automated assembly processes

Specifications

Description

UV LampHigh Pressure 200 Watt Mercury Vapor Short Arc
UV Lamp Life2000 hours (guaranteed)
Available FiltersStandard: 320-500nm
Optional: 250-450nm*, 365nm, 320-390nm, 400-500nm, 250-600nm*
Panel ControlsPower On/Off, LED Display, Up/Down Adjust Buttons, Start/Stop Button
Panel DisplaysAccumulated lamp usage, exposure time, iris setting, lamp on/warm-up status, shutter open, Light Guide detection, shutter/lamp error
Warm-up Period4 minutes (typical)
Power In100-240VAC, 50/60Hz
Power SupplyHigh efficiency, switch mode, line isolated

General Specifications

Dimensions (LxWxH)13.3' x 7.1' x 7.9' (33.8cm x 18.0cm x 20.1cm)
Weight9.9lbs (4.5kg)
IncludesLamp Module, Selected Filter (installed), Protective Eyewear, Grounded and Shielded Power Cord, Foot Pedal, Manual

Warranty

1 year (excluding UV Lamp and Light Guide)
*Blank Filter; must be used with fiber or extended range light guide
Please Note: Hg-LAMP CONTAINS MERCURY, Manage in Accord with Disposal Laws, See: www.lamprecycle.org or call 1-800-668-8752

Intelli-Lamp

Patented Intelli-Lamp® Technology
At the heart of the OmniCure® system is the unique Intelli-Lamp® technology.

Pre-Aligned & FocusedSnap-in insertion automatically senses the Intelli-Lamp®, eliminating the need for operator alignment or focusing.
Automatic Lamp Hour TrackingThe Intelli-Lamp® technology automatically maintains the lamp hours directly on the lamp to facilitate activation of lamp warranty if required.
Broad Spectral OutputThe Intelli-Lamp® provides output across virtually the entire visible and UV spectrum, making it suitable for a wide range of adhesive/substrate bonding applications.
Built-In ReflectorEach Intelli-Lamp® includes its own new reflector, eliminating the need for reflector replacement.
Hot-Strike PreventionAutomatic lamp striking cools and prevents hot-striking to protect lamp life.

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Photo-calorimeter is ideal for analyzing photo-initiated reactions in a broad variety of materials, measuring the light curing of polymer, resins, paints, coatings and adhesives. Applications: melting temperature, crystallization temperature, glass transition temperature, phase transition temperature, specific heat capacity, curing temperature and rate, polymorphism, reaction kinetics.

Besides thermally activated reactions, which can be studied by conventional Differential Scanning Calorimetry, many polyadditions and radical polymerizations can also be started by irradiation with sufficiently high energy. The main advantages of UV-curing systems are their fast reaction – within a few seconds at low isothermal temperature – and their absence of solvents. Often, a combination of thermal and light curing reactions is applied to dual cure adhesives or paints.

The possibilities of the photo-calorimetry

• Extending the DSC technique with light radiation capability.

Omnicure r2000 manual

• Analyzing photo-initiated reactions in a broad variety of materials.

• Measuring the light curing of polymer resins, paints, coatings and adhesives (degree of cross-linking).

• Studying the influence of UV stabilizers in pharmaceuticals, cosmetics and foods (aging effects).

• Selecting temperature, atmosphere, light intensity, wave length and exposure time.

3dm games net. • Determining the reactivity and curing time of dental composites.

The algorithm of the device

Sample and reference are irradiated with UV light at a constant temperature until the sample is cured. Afterwards, the already cured sample and the reference are irradiated for a second time for the same duration and at the same temperature. Finally, the difference between the first and the second irradiation is calculated to determine the pure heat of reaction.
The OmniCure S2000 Spot UV Curing System is the most intelligent UV adhesive curing system of its kind for UV assembly manufacturing processes. Innovatively engineered with exceptional control features and optimum power capabilities, the OmniCure S2000 offers ultimate precision and repeatability for highest quality in both automated and manual adhesive curing applications.

Exfo Omnicure S2000 Manual

NETZSCH DSC 204 F1 Phoenix

Specifications

OmniCure S2000 Spot UV Curing System

Specifications

Temperature accuracy

+/- 0.1oC

Wavelength

320-500 nm

Temperature precision

+/- 0.01oC

Irradiance range

≤ 9900 mW x cm-2

Baseline Curvature

10 μW

Irradiance time

0.2 to 999.99 s

Calorimetric Precision

+/- 0.05%

Temperature range

-85oC to 200oC

Detection limit

0.1 µW

Heating rates range

0.001-200 K/min

Temperature range

-85oC to 600oC

Sample Weights

3-5 mg

Omnicure S2000 User Manual

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